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So you want to open a glass factory...

  « Andrew Brott's Sketch Book Site

(Fused / Slumped / Kiln Formed Glass Art)

So you want to open a glass factory... I spent the summer months of 1999 on the Island of Cebu in the Philippines as a consultant and an instructor for a large decorative arts factory. We spent long hours, as the staff and I tested and configured large gas powered kilns and began to manufacture a production line. I taught them the basic glass techniques and skills required to safely run kiln fired glass factory. What we lacked in facilities and equipment, we made up for in the talent and resorcefullness of the factory staff. I am proud to have worked for them, and some of our pictures are listed on this page.
If anyone is interested in doing something like this again, I enjoy a real “challenge”…
Warm Regards,
Andrew Brott

P.s. Too busy to finish, check back again later...



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Staff and me...
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This was a large decorative arts factory, with a brass-bronze foundry and platting facility, we were just a small part of their operation.

 
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Renee
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Lets be real, Renee was the real brains of our operation..

We worked hard...
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I was a kid in a candy store, and I pushed us all hard to make this work. They worked 12hr days six days a week, I was happily allowed to work on Sundays...

Testing for even heat
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This was tuff, but thanks and a can of WD-40, "burn" tests, and a squirrel cage blower with ribbon burner pipe, we managed to configure all our vent/flue positions for even heat through convection.

The Two small Kilns
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Person "X" built the kilns before I arived, they were all heated by proprane and controlled Watlow computers. Unfortunatley none of these were tested before I arrived.

 
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WD-40 Burn Test
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Problem: We could not figure out where or why certain sections of our kilns were not evenly heating... Solutionspay a "flamable" or tracer so we could see where air/heat moved. Worked great.

 
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We cast our own Kiln shelves
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Ceramic Shell Pate de verre
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This place had a large metal foundry I played with

 
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Many, many, many molds
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Climate controlled ceramic shell technology, Luminar mold mix 6, 50/50 plaster silica, sand, Ins Board, metal frame, ect... We used it all

 
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Fumed with Stanus Chloride
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Cullet castings
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Ruesche enamles, glass blowing powders, frit... We did a little of everthing

 
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Luster testing
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Me being dumb
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Wish I could share more, but I need to work in my studio to pay the bills...

   


 Artist:   AndrewBrott  ( ) Contact Artist 
Andrew Brott
I am a student, teacher, and disciple of the "Studio Art Glass Movement".
Andrew Brott


Andrew Brott
4721 Freret Street
New Orleans LA 70115 US
Phone: 504-239-3030
www.brottworks.com
Gallery Root: http://www.GlassArtists.org/AndrewBrott
View the Map of Andrew Brott's Gallery


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